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Process

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Our Complete Process

From Raw Stone to Masterpiece: The Complete Journey of Granite Creation

Mining Process
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Step 1: Mining of Blocks

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Granites are found deep inside the earth's crust and thus the place where the mining of granites takes place is called "QUARRY".

Blasting of dynamites, use of drilling machines and huge JCBs are very common while extracting the granite blocks from those Quarries.
It takes very strict supervision, policies and regulations to extract the blocks as it is one of the most injury-prone step while manufacturing granites.
After the blocks of those granites are extracted, they are read, examined and measured before they are shipped to the manufacturing plants.
Examination Process
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Step 2: Examination of Blocks

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After the granite blocks are shipped to the manufacturing plants, they are re-measured and examined for flaws.

After the granite blocks are shipped to the manufacturing plants; blocks are re-measured.
The second step is to figure out or examine the flaws in the block and clean them away by cutting the flawed part of the block.
Flaws in the block can be either a crack (also referred to as lines), patch (a discolored area in a block).
Cutting Process
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Step 3: Cutting into Slabs

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After examination of Block, Supervisor of the manufacturing plant belonging to blades and cutting department will now use their experience.

Mathematical calculations for optimal cuts to maximize extraction and minimize waste.
Heavy blade machine cutting with precise planning for clean and bold slabs.
Skilled labor separation ensuring minimum wastage during slab extraction.
Polishing Process
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Step 4: Grinding & Polishing

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After Chipping, those slabs are then sent to the grinding and polishing department for the further process.

Heavy hydraulic press with rotators for uniform surface leveling across the slab.
Epoxy application for uniformity of polish and smooth texture throughout the slab.
Polishing panels create the final shiny and glossy finish on the granite surface.
Edge Cutting Process
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Step 5: Edge Cutting

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After Polishing, the slabs are cut to specific sizes as per the customer requirements.

Precise cutting to specific customer-required dimensions and specifications.
Edge trimming and shaping for proper form and professional finish.
Custom sizing commitment to meet individual customer requirements accurately.
Packing Process
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Step 6: Inspection & Packing

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Thereafter, each slab is examined by our Quality Inspector so that no flaws remain (If remained, flaws are removed and only fresh part to be delivered to the Customer).

Quality inspection to ensure no flaws remain before final packaging.
Professional packaging with plastic wrap, foam protection, and wooden crates.
Secure transit protection ensuring safe delivery from factory to customer.
Loading and dispatch
Dispatch

Step 7: Loading and dispatch

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Packed material is loaded with care onto trucks or into containers for port dispatch, with documentation and load checks aligned to export schedules.

Container and flatbed loading supervised for weight balance and slab protection.
Export paperwork and dispatch timing coordinated with freight forwarders.
Handover for reliable onward movement to your port or project site.